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AEROSIL®

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  • UP resins

AEROSIL® fumed silica for Unsaturated Polyester Resins

Unsaturated polyester resins are produced by the condensation polymerization of two or multi-value alcohols with dicarboxylic acids and then dissolved in polymerizable monomers, usually 30-40 percent styrene.

The cross-linking reaction, hardening, is achieved through a graft copolymerization. The main fields of application for UP resins are glass-fiber reinforced plastic articles such as: tanks, containers, pipes, boats, yachts and ships and non-reinforced articles such as buttons, artificial marble, fillers and adhesives.

UPE Gelcoat and UPE Laminate Resin

AEROSIL® fumed silica is added to UP resins for viscosity control and to achieve the desired thickening/thixotropic effect. Typical applications, for example, are (hand) lamination resins, gel coats and bonding paste. For more detailed information, we recommend reading  Technical Bulletin Fine Particles No. 54 from our libaray of literature

In gel coats, applied by airless spray guns, SIPERNAT® precipitated silica is used in combination with AEROSIL® fumed silica to control and reduce porosity, caused by air entrappment of the spray process.

SIPERNAT® FPS-5 is a high purity precipitated silica that can be utilized in dark colour gel coats to provide porosity reduction and improved leveling with no negative effects on blush resistance.

The following table shows the typical applications and effects for the use of AEROSIL® and SIPERNAT® products in UP resins and gives recommendations for grades and dosage.

 

AEROSIL® fumed and SIPERNAT® precipitated silica in UP resins 
Application Effect Product Dosage
[wt.%]
Remark
Gel Coat
Clear Rheology AEROSIL® 200 1.0‑2.0  
Filled/ colored
w/talc, TiO2 etc.
Rheology

Porosity
AEROSIL® 200

SIPERNAT® 22 LS

2.5‑4.5
Ratio 40 percent (AEROSIL® 200) with 60 percent(SIPERNAT® 22 LS)to start. Similar usage in putties and pastes.
Dark colored
non-white
Rheology

Blush Resistance
AEROSIL® 200

SIPERNAT® FPS‑5

2.5‑4.5
For marine gel coat

High purity ppt. silica
Laminating Resin
General Rheology Control AEROSIL® 200 0.8‑1.3  

Low Styrene

Rheology Control
AEROSIL® 200

SIPERNAT® 22 LS

0.8‑2.5
For environmental resins
Rising viscosity with less solvent

The data represents typical values.

AEROSIL® fumed silica for Unsaturated Polyester Resins

Further information:

  • Anti-settling agent
  • Thickening and thixotropy
  • Transparency
  • Literature
  • Technical service
AEROSIL® Product Finder

Product- as well as Material Safety Data Sheets (MSDS) of our various AEROSIL® fumed silica grades, can be found within our product finder:more

Other Evonik products for Unsaturated Polyester Resins:
  • SIPERNAT® specialty silica
 

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