Silica and alumina for Additive Manufacturing: 3D Printing applications

3D printing has recently become viable due to the improvement both in usability and in material quality and strength. Evonik provides a variety of solutions to improve your 3D printing materials and processes.

Aerosil_3D Drueck_Silica-and-alumina-for-Additive-Manufacturing

3D printing, also known as additive manufacturing (AM), refers to processes in which successive layers of material are formed under computer control to create a three-dimensional object. There are several ways to print, all of which are additive and differ mainly in the way layers are built to create the final object. Some methods involve melting or softening material to produce the layers. Selective laser sintering (SLS) and fused deposition modeling (FDM) are the most common technologies for this type of 3D printing. Another method involves curing a photo-reactive resin with a UV laser or another similar power source one layer at a time. The most common technology for this method is called stereolithography (SLA). Most of these technologies are based on organic resins or plastics, but can also be used with inorganic metals, ceramics, or glass, as well as hybrids or composites.

Evonik offers highly specialized inorganic particles for use with different 3D printing materials, such as polymers, ceramics, and metals for a variety of printing technologies and processes, to improve the manufacturing, quality, and performance of printed objects.

AEROSIL® fumed silica, AEROXIDE® fumed metal oxides, and AERODISP® homogeneous dispersions of fumed silica or fumed metal oxides are highly versatile products that lend various properties to 3D printing materials. Typical applications include the following:

  • Powder free flow, anti-caking and electrostatic charge control for SLS and SLA

  • Density control in powder packing

  • Viscosity control over resin-based jetting systems (e.g. UV/EB curing)

  • Reinforcement of soft or elastic polymer systems and binder systems

  • Improvement of chemical and mechanical resistance of the final parts

We also provide tailor-made products for your newly designed 3D printing products.

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New Technical Information TI 1428 AEROSIL® and AEROXIDE® for 3D Printing Applications/Additive Manufacturing in English or in Chinese presents various properties and performance attributes of AEROSIL® and AEROXIDE®, which serve as additives in 3D printing materials to deliver various functions for different printing technologies and processes.

Contact us to learn more about how our products work in the 3D printing industry and to discover how partnering with a company with over 70 years of expertise in the design of particles can benefit you.